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Product Details:
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| Nominal Pressure: | 1.0 ( MPa ) | Type: | Inlet /Balance /Outlet |
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| Temperature: | ≤200℃ | Max Test Press: | 1.5 ( MPa ) |
| DN: | 50 , 80 , 100 , 125 , 150 , 200 , 250 , 300 | Valve Body: | Cast Iron |
| Highlight: | electromagnetic pulse valve,pulse jet solenoid valve |
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Professional Inlet / Balance SMDF Dome Valve , Double Disc Check Valve
Production information
. Dome valves are designed as an on-off device in pneumatic conveying systems for bulk materials by means of its performance of switching on and off in container or pipeline. It is applied in pneumatic conveying system for bulk materials that are loose , dry , non-sticky and fluid . In particular , it is well used in thermal power plants for ash disposal .
. Dome valves are switched on and off by using a hemispherical valve core and an aerated seal washer . There is no friction between the core and seal washer due to the course of on-off is processed under non-pressure environment .
. According to different operating environment , dome valve core employs different materials and surface hardenings . It can make sure that seal washer achieves steady and excellent seal. Rubber seal washer can stand high temperature , abrasion , ageing and other unfavorable impacts because the special components. Consequently , the rubber seal washer is durable .
Dome valve’s application : gas , fluid , semi-fluid and solid powder .
Operating Principle
. Dome valve is a hemispherical dome . In the course of on-off operation, there is a distance of 0.2~0.4mm maintained between core and seal washer , which enables them to move without touching each other . This is designed to meet the objective of the least abrasion because there is no friction between the core and seal washer . Pneumatic actuator is a linear cylinder of double acting version . When dome valve closes , seal washer gets inflated and subsequently presses against hemispherical core , which form a very sound hermetical sealed ring . Materials flaw in pipeline is thus blocked .
. Valves works in cycles : Close(seal washer gets inflated) → close(seal washer vents off) → core turns running → fully open(seal washer in no action of inflation) → core turns running → close(seal washer in no action of inflation) → close(seal washer gets inflated)
Normal condition : Valve core is in close position , when adjustment bolt in rotary arm holds down air limit switch stem and compressed air is charging to seal washer . Pressure against seal washer is indicated in pressure gauge .
Open condition: Linear cylinder starts to move, when adjustment bolt in rotary arm breaks away from air limit through quick exhaust valve. Then valve core turns running along with it. During the period of core running, there is no touch of core and seal washer to each other.
Close condition: Upon turning off order, cylinder starts to turn back, when core runs in reverse way up to a full close position and adjustment bolt in rotary arm holds down air limit switch stem. Then air supply turns on to feed seal washer. (The time form total close to air recharge is controlled by adjustment bolt.)
Technical Parameters
Maximum operating pressure: 1.0 MPA
Maximum test pressure: 1.5 MPA
Operating temperature: ≤ 250℃
Leakage test pressure: 1.1 MPA
The operating pressure of cylinder is 0.4 MPA~0.6 MPA. However, the inflation pressure of seal washer is 0.4 MPA~0.6 MPA, which is higher than feed pressure—0.15MPA. Please use clean, dry and oil-free compressed air.
Installation
1. Prior to installation, please read this manual carefully , and check valve model , DN and technical parameters .
2. Open dome valve after exhausting compressed air .
3. Dome valve should be kept away from water and wet materials .
4. Do not weld flange after completing installation , or the seal washer might be damaged .
5. The center of two pipeline and valve center should be coaxial . Flange surface should be smooth and keep horizontal without relatively large slope , for make sure the valve can fasten and work well . Besides, the bolts should be symmetrically fastened .
6. Check the operating condition of dome valve regularly . Solve abnormal conditions correctly and immediately .
7. Please comply the relative rules of safety operation when you are involved in the process of winching , installation , operation , debugging or repair .
8. Every dome valve has completed dynamic test and relative adjustments .
Troubleshooting Method
| Troubles | Cause | Troubleshooting Method |
| Leakage | Foreign body | Remove foreign body |
| Seal washer is invalid | Replace seal washer | |
| Valve core abrasion | Replace valve core | |
| Valve cannot open or close | Rotatable parts become flexible or invalid | Adjust or replace the relative parts |
| Insufficient pressure or leakage | Check and repair supply air line | |
| Pneumatic components become ageing or invalid | Replace the relative pneumatic components |
Main Components and materials
| NO. | Item | Material | NO. | Item | Material |
| 1 | Valve body | Cast iron | 8 | Combined seal ring | Tetrafluoro + Rubber |
| 2 | Top plate | Ductile cast iron | 9 | Hemisphere bracket | Ductile cast iron |
| 3 | Spigot ring | Ductile cast iron | 10 | Rotating shaft | 45# |
| 4 | Inner ring | Ductile cast iron | 11 | Rotary arm | Ductile cast iron |
| 5 | Seal Washer | Special rubber | 12 | Mechanical slide valve | Aluminum |
| 6 | Hemisphere | Ductile cast iron | 13 | Adjusting bolt | Aluminum |
| 7 | Shaft housing | Tin bronze + graphite | 14 | Pneumatic actuator | Aluminum |
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Q: Could you offer the free samples ?
A: Yeah, but it depends products, Pls contact us ina@pneuhydr.com or whatsapp 0086 15168536055
Q: What ' s your business scope ?
A: Our business scope is service of exporter automation parts with full container, and sell air cylinder , air source treatment , solenoid valve , air valve, motorize valve , Brass valve, hydraulic valve, hydraulic cylinder, air and oil fitting, pressure gauge etc .
Q: What types of products you can make ?
A: We can make many kinds of stainless steel, brass ,aluminum materials processing .like high pressure Valve / solenoid valve / electric valve / water valve/pneumatic valve/air cylinder/hydraulic valve/hydraulic accumulator products and so on .
Q: Can the product be made with our logo and brand ?
A: Yes , of course , we can make . we are OEM supplier for years and professional to make . But you need give us the authorization if it is possible .
Q:Can you provide original famous pneumatic and hydraulic,instruments brand goods ?
A: Yes,We can supply like Festo,Smc,Ckd,Burket,Hydac,Rexroth,Siemens,Rosemount,Marsh ,Endress+Hauser etc.
Q: Is there a warranty available?
A: Yes, normally products is one year quality guarantee.
Q: Is the connector in British or Metric system? What is the difference between PT, NPT, and G threads?
A: The G thread is cylindrical and does not seal itself, requiring additional gaskets to prevent leakage. PT and NPT are conical, and the internal and external threads become tighter and tighter when tightened. Sealing is achieved through the deformation of the threads, and sealant or tape is usually used in conjunction to enhance the sealing effect
G-thread is a cylindrical straight pipe used for non sealed connections; PT thread is a conical tube that relies on the deformation and sealing of the thread itself; NPT is also a conical tube with a tooth profile angle of 60 degrees, mainly used in North America
Q: How to convert pressure units: MPa, bar, psi, kg/cm ²?
A: 1MPa=10bar≈145psi≈10kg
Q:What usually causes the burnout of solenoid valve coils?
A:Incorrect voltage and hz, frequent switching, pilot head entering liquid,valve core and spring problem,environment hot,heavy vibration etc.
Q: What should be noted for pneumatic components in high temperature or extremely cold environments?
| Focus Point | High Temperature Environment Countermeasures | Extreme Cold Environment Countermeasures |
| Seals | Fluororubber, PTFE | Low-temperature nitrile, silicone rubber, polyurethane |
| Lubrication | High-temperature synthetic grease (low volatility) | Low-temperature grease (low pour point, low viscosity) |
| Air Supply Treatment | Strengthen cooling, efficient water removal | Ultra-low dew point drying (refrigeration + adsorption type), heat tracing |
| Metal Components | Reserve expansion clearance | Select materials with low-temperature toughness, prevent leakage due to cold shrinkage |
| Control Components | High heat-resistant grade coils, heat dissipation, low power consumption | Install insulation boxes, local heating, prevent cold condensation |
| Installation | Keep away from heat sources, add heat insulation plates | Avoid exposure to wind and snow, wrap with thermal insulation materials |
Contact Person: Ina Chen
Tel: 0086-15168536055
Fax: 86-574-88915660